Hyster P1.6, P1.8, P2.0, and P2.2 [A418 Series] Electric Pallet Trucks Pdf Service Manual

Hyster P1.6, P1.8, P2.0 and P2.2 [A418 Series] Electric Pallet Truck Service Manual PDF

Four capacity options, one pedestrian-operated pallet truck family, and a service system that combines AC traction, hydraulic lifting and electronic controls. The Hyster P1.6, P1.8, P2.0 and P2.2 A418 Series are designed for powered pallet transportation in warehouse and industrial environments. This factory service manual gives technicians access to the technical information needed to understand, diagnose and maintain these machines.

Unlike a general electric pallet jack guide, this A418 documentation includes controller alarm references, electrical measurements, hydraulic circuit diagrams, solenoid valve information, traction wheel assemblies and electromagnetic brake servicing. It is particularly useful when troubleshooting a truck that travels incorrectly, does not lift as expected or develops an electrical control fault.

Four Models, Four Rated Capacity Classes

The A418 range covers four rated load capacities. Although the trucks share a common product family, their capacity ratings and certain equipment configurations differ.

Hyster P1.6	1,600 kg rated capacity
Hyster P1.8	1,800 kg rated capacity
Hyster P2.0	2,000 kg rated capacity
Hyster P2.2	2,200 kg rated capacity

These are pedestrian-operated, battery-powered pallet trucks with a 600 mm nominal load centre in the published technical specifications. Their compact chassis, polyurethane wheels and electric drive arrangement make them suitable for pallet transportation and warehouse material handling.

Machine Information and Technical Specifications

Manufacturer	Hyster
Models	P1.6, P1.8, P2.0 and P2.2
Series / Unit Code	A418
Equipment Category	Pedestrian Electric Pallet Truck
Rated Capacity Range	1,600–2,200 kg
Nominal Load Centre	600 mm
Power Source	Battery electric
Battery Voltage	24 V
Battery Capacity Options	150–375 Ah, depending on configuration
Traction Control	AC controller
Drive Motor Rating	1.25 kW
Lift Motor Rating	1.2 kW
Maximum Lift Height	130 mm
Service Brake	Electromagnetic
Tyre Material	Polyurethane
Fork Length Options	800, 1,006, 1,156, 1,400 and 1,600 mm
Overall Width	712 mm
Service Weight	Varies by model and battery configuration

The technical values above describe documented configurations, not every optional battery or fork arrangement. Capacity must be considered together with the specified load centre and the truck's individual configuration.

What You Can Diagnose and Service with This Manual

The A418 publication is organised around the actual systems technicians encounter during workshop repairs.

1. Controller and Electrical Fault Diagnosis

The diagnostics chapter identifies module connectors, diagnostic menus and LED blink information. It includes Combi controller alarms at Node 30 and tiller board alarms at Node 60, along with electrical component measurements. The electrical chapter adds wiring diagrams, control information, battery charge-level display details and module parameter descriptions.

2. Hydraulic Lifting System

Rather than covering lifting as a single general topic, the manual separates hydraulic functions, hydraulic diagrams by function, hydraulic components, cartridge solenoid valves, cylinders and the lift pump. This is useful when tracing a hydraulic fault or identifying the component involved in a lifting problem.

3. Wheels, Tiller and Traction Motor

The mechanical section covers the traction wheel, castor wheel assembly, load wheels, linkage, tiller and traction motor. These references are particularly relevant when inspecting the truck's travel system, steering arrangement and load-supporting wheel assemblies.

4. Reduction Gear and Electromagnetic Brake

Separate chapters explain reduction-unit components, reduction-unit removal and bearing replacement. The braking section identifies electromagnetic brake components and covers brake dismantling information.

5. Routine Maintenance

The maintenance chapter includes oils, lubricants, cleaning products and scheduled maintenance information, providing a reference for planned workshop servicing.

Factory Manual Identification

Manual Title	Hyster A418 P1.6–P2.2 Technical Information for Service Centres
Publication Number	4138678
Publication Date	June 2015
Models Covered	P1.6, P1.8, P2.0 and P2.2
Unit Code	A418
Document Type	Technical Service / Repair Information
Format	PDF
Language	English
Listed Page Count	185 pages
Searchable Document	Yes, according to the manual listing
Wiring Diagrams	Included
Hydraulic Diagrams	Included

Get the A418 Technical Service Manual from Manualskart

If you maintain Hyster pedestrian pallet trucks, this A418 PDF gives you one technical reference covering all four advertised model designations. Access the electrical, hydraulic, mechanical and braking information digitally rather than relying on general-purpose repair instructions.

• Instant PDF access after successful purchase
• Searchable document for locating technical topics
• Zoom in on wiring and hydraulic diagrams
• Printable pages for workshop reference
• Lifetime access to your purchased manual
• Secure online ordering
• Convenient digital download

Order the Hyster P1.6, P1.8, P2.0 and P2.2 A418 Service Manual from Manualskart.com and keep the correct technical documentation available for your pallet truck maintenance and repair work.

Frequently Asked Questions

Which Hyster models are included in publication 4138678?

The manual covers the P1.6, P1.8, P2.0 and P2.2 pedestrian electric pallet trucks belonging to the A418 series.

What is the difference between the four models?

Their principal model distinction is rated capacity: 1,600 kg, 1,800 kg, 2,000 kg and 2,200 kg respectively. Other specifications can vary with equipment configuration.

Does the manual contain controller fault codes?

Yes. Its diagnostics section includes Combi controller alarms at Node 30 and tiller board alarms at Node 60, as well as LED blink and measurement information.

Are hydraulic schematics included?

Yes. The hydraulic section includes diagrams by function, cartridge solenoid valves, cylinders, hydraulic components and lift pump information.

Does it explain electromagnetic brake servicing?

Yes. A separate braking-system section identifies electromagnetic brake components and covers dismantling information.

What is the factory publication number?

The service documentation is identified by Hyster publication number 4138678, dated June 2015.

Is this a parts catalogue?

No. This listing is for technical service information. The separate A418 parts manual is publication number 4124209.

Can I print the PDF?

Yes. The digital PDF can be printed for workshop reference, in addition to being viewed on a compatible device.