Caterpillar BG655D Asphalt Paver Repair Service Manual Pdf

Official Repair Service Manual | Instant PDF Download

Ensure the high-output productivity and mechanical integrity of your paving fleet with the Caterpillar BG655D Asphalt Paver Repair Service Manual. This professional technical resource is specifically compiled for the B5D and BPA serial number prefixes. Whether you are conducting a major engine overhaul or troubleshooting the advanced Mobil-trac™ undercarriage and integrated Advisor Monitoring System, this manual provides the factory-authorized procedures required to maintain your machine to OEM standards.

This is a comprehensive Service Manual designed for heavy equipment technicians, paving contractors, and authorized service centers. It delivers deep-dive technical instructions, including complete powertrain diagnostics, hydraulic systems testing, and detailed calibration for the independent material handling and electric screed heating systems. By utilizing these factory-standard instructions, you can ensure repairs are performed with surgical precision, reducing downtime and ensuring your BG655D continues to deliver superior mat quality on high-tonnage highway, airport, and large-scale industrial projects.

Manual Specifications

Machine Model	Caterpillar BG655D Asphalt Paver
Manual Type	Repair Service Manual
Engine Covered	Advanced Industrial Diesel Engine (Turbocharged)
Serial Coverage	Prefix B5D, BPA (Full Range)
Page Count	1200+ Pages
File Size	58 MB
File Format	PDF (Searchable, Printable, Bookmarked)
Compatibility	Windows, macOS, iOS, Android, Linux

What Is Included?

This repair manual is logically organized into technical groups, providing high-resolution schematics, step-by-step disassembly/assembly instructions, and the "Testing and Adjusting" data needed for precise machine health monitoring.

Service Group	Repair & Diagnostic Coverage
Engine System	Cylinder Head Overhaul, Fuel Injection Calibration, Cooling & Lubrication Service
Mobil-trac™ Undercarriage	Track Belt Replacement, Bogie Suspension Service, Tensioning System Calibration
Hydrostatic Propel	Propel Pumps & Motors, Travel Control Calibration, Planetary Final Drive Service
Hydraulic Systems	Independent Feeder & Auger Hydraulics, Conveyor System Overhaul, Pressure Testing
Screed & Heating	Electric Screed Heat Diagnostics, Integrated Generator Service, Vibratory Adjustments
Electrical & Schematics	Complete Wiring Diagrams, ECM Troubleshooting, Advisor Display Calibration
Troubleshooting	Operational Testing, Error Code Definitions, Failure Analysis Procedures

About the Caterpillar BG655D Asphalt Paver (B5D, BPA)

The Caterpillar BG655D is a high-output tracked paver engineered for exceptional stability, traction, and superior mat quality on the most demanding job sites. Powered by a robust industrial diesel engine, the BG655D features the innovative Mobil-trac undercarriage, which provides the flotation and traction of a crawler with the mobility and travel speeds of a wheel paver. A hallmark of the B5D and BPA series is the integration of the Advisor Monitoring System, which allows for real-time diagnostics and precise material flow management. Designed for high-tonnage production, the BG655D excels in maintaining a consistent head of material and delivering professional-grade density across wide paving widths, even on soft sub-bases.

Maintaining a B5D or BPA-prefix paver requires access to accurate factory specifications to handle its integrated electronic-over-hydraulic systems and complex hydrostatic circuits. This manual ensures that every task—from calibrating the grade and slope sensors to rebuilding the Mobil-trac drive motors—is performed to original equipment standards. Investing in this digital guide protects your machinery investment and ensures the reliability needed for professional paving contracts.

Why Buy From Manualsshop?

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Frequently Asked Questions

Q: Does this cover both the B5D and BPA serial prefixes?

A: Yes. This manual is specifically developed for the Caterpillar BG655D paver model within the B5D and BPA serial number ranges.

Q: Is this a Repair Manual or a Parts Book?

A: This is a Service Repair Manual. It provides technical instructions for repairs, disassembly, and troubleshooting rather than just a list of parts.

Q: Are the wiring and hydraulic schematics included?

A: Yes. The manual contains high-resolution, full-page electrical and hydraulic schematics for precise diagnostics of all machine systems.

Q: Can I search for specific keywords?

A: Absolutely. This is a fully searchable PDF. You can use the "Find" function (Ctrl+F) to locate any keyword or specification instantly.